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RECONFIGURABLE FLEXIBLE ASSEMBLY SYSTEM
Built on FUWEI AI-ICDP, one AI edge controller can govern the entire system to realize CNC automatic assembly for cross-category products.
AI Edge Integrated Control
No-Code Programming
Hour-level Quick Changeover
High-Mix Low-Volume
FROM “MULTI-CONTROLLER + CODE PROGRAMMING”
TO “INTEGRATION + AUTOMATIC PROCESS GENERATION”
Built on the AI Industrial Control and Decision Platform (AI‑ICDP), it takes assembly unit modules as basic components and supports rapid reconstruction and deployment of processes for different products.
Core Philosophy
The production line consists of several identical assembly units connected in series or parallel. It reconstructs the assembly environment of each unit according to the assembly process of different products, achieving a higher line balance rate and lower changeover cost.
Compatible with:
PLC / 2D & 3D Vision / Robots / Grippers / MES‑WMS‑WCS
Intelligent System
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Supports 2D / 3D vision debugging
Barrier‑free communication for intelligent devices
Interfaces with production management systems
Visualization of production data
Intelligent production scheduling
Digital twin
Core Technology
No‑code programming
Modularization / standardization of flexible units
Reconfigurable flexibility technology
Robot motion control
AI industrial autonomous decision‑making
Automatic process generation
Modular Products
Reconfigurable flexible units
Mobile robot solutions
AI edge controller
INDUSTRY STATUS AND PAIN POINTS
Traditional automated assembly lines face typical challenges in control architecture, changeover efficiency, operator skill requirements and standardization.
Multi-layer Controllers with Redundant Architecture
Multi-layer architectures such as industrial PCs and PLCs feature large footprint and low cost-performance. The control layer has limited computing power and struggles to process massive data efficiently.
Single-variety Production Lines
When products change frequently, traditional mixed human-machine lines suffer volatile quality. Line changeover takes a long cycle with high cost and low efficiency.
Collaboration between upper and lower computers brings cumbersome deployment. It requires coding and debugging of multiple controllers, setting a high threshold for operators.
Low Standardization and High Operating Cost
Large differences among components; different devices run separate software. Labor costs for commissioning and maintenance keep rising.
PRODUCT FEATURES
Integrating communication, deployment and software capabilities for flexible manufacturing with AI edge integrated control at its core
Embodied Intelligent Controller
Self-developed embodied intelligent controller with powerful computing performance and rich functions. A single controller can govern the entire flexible assembly system.
Multi-variant Small-batch & Rapid Changeover
Compatible with PLCs, 3D cameras, grippers, 6-axis robots and more. Drag-and-drop modules quickly build task chains for zero-code commissioning and deployment.
Diversified Communication Interfaces
Supports I/O, RS485/RS232, TCP/IP, Modbus, Profinet, etc. It connects upward to MES/WMS/WCS and is compatible with smart devices downward.
Feature-rich System
Integrates vision applications, robot scheduling, intelligent production planning, dashboard display, digital twin and more. One system serves multiple scenarios to cut operation and commissioning costs.
SYSTEM FUNCTION INTRODUCTION
Integrating communication, deployment and software capabilities for flexible manufacturing with embodied intelligent integrated control at its core
Self-developed Assembly CAM Software
Configure assembly plans via software to automatically generate assembly processes and control line execution. It realizes automated production line programming and boosts deployment efficiency.
Reconfigurable Hardware and Software
Adopt modular and reconfigurable design for efficient hardware reuse. The proposed "Assembly Language" converts complex assembly processes into programs to drive production lines.
Digital Twin Based Technology
Supports I/O, RS485/RS232, TCP/IP, Modbus, Profinet, etc. It connects upward to MES/WMS/WCS and is compatible with intelligent devices at the field level.
No-code Programming
Powered by ForwardRobot, Fuwei’s proprietary robot deployment software, it enables on-site rapid robot deployment within as fast as 15 minutes.
CONTACT US
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